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March 19 2011

   

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C4 GRILLE KIT INSTALLATION INSTRUCTIONS FOR 1991 TO 1996 CORVETTES

 

             

                               C4 Grille Kit Polished Stainless Steel  (support bracket not required)

 

C-4 GRILLE KIT

INSTALLATION INSTRUCTIONS

 

A full set of color instructions can be found on our website at www.c4dhr.com

 

Thank-you for the purchase of our new C-4 GRILLE KIT product. When installed correctly this product will keep your radiator and condenser protected for the life of your car.  The Best part is that it looks great!

 

Please follow the installation and care instructions exactly to insure you get the maximum usage and benefits from the C-4 GRILL KIT Product.

 

 

TOOLS AND ADDITIONAL ITEMS REQUIRED

1)      Tin snips (cutting is not recommended)

2)      Drill and drill bit (required only if your car is equipped with a deflector)

3)      Socket set and wrenches

4)      Jack stands

5)      Screwdriver (flat head)

6)      Lock tight (coat screws for extra hold)

 

INSTALLATION TIME - 1 hour

Before you begin, insure that you have the right kit for your car. (and color ordered)

 

 1991 to 1996 Kit #5555

 

STEP # 1 :  Preparation

We have a majority of C-4ís have been the victim of curb damage and are missing certain cooling intake parts or spoilers. Other C-4ís have different size bolts, nuts and screws holding everything together. We must now examine your C-4 and prep it for the install.

Inspect the spoiler and insure that it has not sustained curb damage and that it is intact.  If it has been damaged, repair or replace the necessary components. On  91 to 96 C-4ís MIDDLE METAL bracket must be removed before installation.

 

 

 

 There was no air deflector on this 96 C-4. Only the support bracket needs to be removed.  The air spoiler of this 96 has been

damaged by a curb impact and will need to fixed of replaced.

 

 

  

 

 

On 91 to 96 C-4ís remove the 3 inner bolts (left center and right) near the fog lamp doors.

 

NOTE: the do not fully tighten the middle bolt, since you will be adding the spoiler 

bracket an the end of the install. (91 to 96 only)

 

 

 

Measure about 2 inches from the center hole and drill a hole in the center fan shroud.  This step must be complete to secure the middle of the grille to the center section of the spoiler. You will not need the center support bracket.

 

 

 

 

 

 Insert the grill bottom first and insure that the 3 top metal brackets are on the outside ( facing you) You may need to bend the brackets, (they are designed to do so), so that they line up with the Grilleís holes.

Insert the 3 washers and screws, from the bottom of the spoiler into the grille holes and tighten (they are self tapping)

 

Insert and tighten up the 3 top screws. (Note for installing the 3 upper brackets a #7 metric wrench works best)

(THE BRACKET MUST BE IN FRONT OF THE GRILLE)

 

 

 

 

CARE OF THE C-4 GRILLE KIT PRODUCT

 

The product is designed to last the entire life of your car under normal conditions The product will resist heat, cold, rain, wind, and impacts. Although this product is durable, it will not survive a major curb impact or a front end collision.

 

Your C-4 GRILLE KIT has heat resistant coating and may be cleaned using normal car wash soap, but wipe carefully not aggressively. Chrome plated kits may use chrome cleaner.

 

Do not use wax, silicone shining products, or products containing ammonia.

 

 

If you have any questions or concerns, please contact us or e-mail us. Please view our website for product undates, tips or new products www.c4dhr.com

 

                                             MERCADO INDUSTRIES PRODUCT DEVELOPMENT  & MANUFACTURING

                                               137 HARNESWORTH CR., WATERDOWN ONTARIO, CANADA, L0R 2H6 (905) 690-8987

                                                                                       

 

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